Showing posts with label Brown Dog Welding. Show all posts
Showing posts with label Brown Dog Welding. Show all posts

Wednesday, August 13, 2014

Brown Dog Welding Crafts An Amazing Knucklehead

Can't afford a vintage Knucklehead? let Brown Dog Welding hook you up

Josh Welton of Brown Dog Welding is never one to rest on his laurels. Forever refining his craft in metalwork and pushing forward with his mechanical sculptures, he has truly blazed his own path. It might be quite easy to grab a few nuts and bolts here and there to weld together and make something feel mechanical. This is where Josh, steps well beyond his contemporaries by creating sculptural pieces that feel real and beg to be seen in a 360 degree panoramic view. Do yourself a favor and keep up with him on Instagram or on Flickr.

Thursday, August 8, 2013

Want A Great Career Path, Work In A Trade Job

Experience in any trade or craft is absolutely a must. What if, god forbid, you lose that boring corporate gig where the middle managers have really no other skills than just knowing how to network? Yep, it will happen to everyone at some point if you work in a corporate gig. Don't get mad, get even. The chess game you are playing is with your life and career, so take charge.

If you listen to any college representative they will consistently you that a college education will get you a better job. As a part time college professor I can tell you with absolutely certainty, that is absolutely not true. The bigger truth being hidden is that college enrollment is big money for it's parent companies and many students will ultimately not even finish college, nor have the proper job training. There are more students graduating college with no jobs waiting for them as there aren't enough white collar jobs, for the amount of students graduating with useless degrees. It is a sad reality and the one gripe I have as a professor is the lack of interest from the students. Many of these folks, think they can just buy a grade and expect it to be easy. That is why I consistently tell them I will see them in the checkout line at the local store, while I pay for my ice cold beer.

College loan debt is at a trillion dollars, yet there are over 3 million jobs in the US nobody wants. Quit listening to the damn mainstream news and pay attention to the trades jobs that are readily available and pay good money. Do you like to ride on a nice highway, have modern plumbing and electricity? Well a white collar job isn't for everyone, nor should it be sold as that, as a blue collar trade job often pays better. If you need even more great anecdotes and witty humor about the job situation in the US, listen to Mike Rowe of Dirty Jobs fame over on his site, Profoundly Disconnected.





Now that my tirade on lackluster college students is finished, do yourself a favor and read about a stand out individual that shows how a trade job in welding and fabrication can yield many benefits. Not only do you have a career path that pays the bills, but it also creative and challenging from an engineering perspective. Big shout out to Josh over at Brown Dog Welding for his consistently great metal sculptures and for always showcasing his process. As a novice welder, it is damn cool to see how he works so I can better understand new ways of approaching metal crafts. Thanks hombre!




"It's a simple trick, but one that's really handy and yet flies under the radar. But first, some background: Stick and Tig welding are both done with constant current machines(as opposed to constant voltage mig welders). That's why many tig machines available(like my Miller Dynasty 200DX) are also stick capable. When tig welding you've got the torch, which on top of supplying the juice is also plumbed for gas. Your electricity goes through the torch, runs down the tungsten electrode, and completes an arc on the steel(provided it's grounded to your machine). In this case the gas shields the molten puddle from the atmosphere and you add the filler rod separately.

Getting hard to reach hunks of steel to stick together. Also ROBOTS

You can initiate the arc several ways, but the most common way is by remote...either via a foot pedal or finger control. And remote activation is gonna be the key to this trick.

Getting hard to reach hunks of steel to stick together. Also ROBOTS

Stick welding, on the other hand, doesn't require a "torch." The electrodes not only carry the arc, but they are also the filler rod and covered in flux...so there is no need for shielding gas. You just need the juice, so instead of a torch you'll usually use a "stinger;" a simple holder at the end of a power cable plugged to the machine on the other end. You're "on" all the time. That stinger is always hot, which is why it's insulated. As soon as you get the electrode to the work piece it's go time, no need for a pedal.

Getting hard to reach hunks of steel to stick together. Also ROBOTS

Understanding the "why" and "how" of these two processes can come in handy. Using the tig torch as an electrode holder is more of a matter of convenience. If I've got a quick stick job and I don't want to swap out set ups, I'll just tighten a stick electrode into the collet, just like I would the tungsten for tig. 

Getting hard to reach hunks of steel to stick together. Also ROBOTS

Now the other part is much more useful. You could do it with either the stinger or the torch. A nice thing about stick welding is that the flux right on the rod...which means you don't have to worry about gas coverage...which(along with the long, flexible stick) means you can get to some hard to reach places. The difficult task is actually getting the business end of the stick into the tough spot without it arcing out. But here is how:

Set the machine so that the remote output is "On." If you've got the capability leave the Tig HF start on as well. Now your electrode won't get juice until you hit your pedal. In this case I needed to weld to bolts together to hold the arms in for my nephew's 4th birthday robot. It was at the bottom of this aluminum body, and there's no way I could have tigged down there. So I sneak the electrode to where it needs to be, step on the pedal, get some fusion, step off pedal, and pull out.

(tip: leave the ceramic tig cup on torch. Less chance of arcing out and destroying copper collets. Do as I say, not as I photographed)"

Getting hard to reach hunks of steel to stick together. Also ROBOT
Getting hard to reach hunks of steel to stick together. Also ROBOT

(Note: Blurry photos are mine. Clear photos courtesy of Matt Trombley Photography)

Sunday, June 3, 2012

Brown Dog Welding Process Video

By now you have most likely seen some of the posts and interview we have posted with Josh of Brown Dog Welding. If you haven't and are curious to see his work in action, take a gander at the process video of him working on a new motorcycle sculpture.


Huge shout out to his buddy Matt for shooting such a great video and in the future be sure to look out for some bands in our camp to become part of their videos.


Check out all that is Brown Dog Welding


New motorcycle sculpture from Brown Dog Welding
New motorcycle sculpture from Brown Dog Welding in progress

Tuesday, May 1, 2012

Brown Dog Welding - Panhead Bobber Sculpture

Josh over at Brown Dog Welding does very unique and interesting pieces with his fine tuned metal craft. It is rare to see a sculpture this detailed and articulated in a true to life looking piece and also one that has been welded. With a bike build on this scale, really stoked to see where the next pieces will go.


Brown Dog Welding's bobber motorcycle sculpture
Brown Dog Welding's bobber motorcycle sculpture, front profile
Brown Dog Welding's bobber motorcycle sculpture, detail of front end and engine
Brown Dog Welding's bobber motorcycle sculpture, overview
Brown Dog Welding's bobber motorcycle sculpture detail on the welds

Thursday, November 17, 2011

Brown Dog Welding Interview

Not quite sure how we exactly found out about Brown Dog Welding, but maybe it found us. Seems to be the way thee ol' inner web starts to find similarities. Maybe our google query was "cool metal fabrication" or it could have been "way too talented metal workers" but we happened to find Josh over at Brown Dog Welding and have been hooked on his cool projects ever since. 

After a few emails back and forth, we asked Josh if we would be into a quick interview showcasing his work and ideas. He happily obliged, so here ya go folks, an interview with an amazing fabricator, artisan and all around good dude. 

To take a page out of QBall's vernacular, "Long may you fabricate!" Thanks again Josh, we dig your fast response, interesting approach to applied metal craft and all around creativity in what might be scrap metal to the masses. 

 

Where are ya from? 

I'm originally from just south of Grand Rapids, Michigan....a little town called Middleville. I'vebeen in Detroit for the last 10 years, and in between was a year and a half stint in SoCal.


What makes you stop and think "I could do that and do it better"

I remember having one of the welding instructors at Chrysler's tech center tell me that it was way too difficult to make money in art.....the time, the traveling to shows....it just wasn't worth it. That was never the route I wanted to take though.  With the internet I can reach an audience larger than the "craft" circuit will ever touch. I looked at the sites that existed for metal art, and most were pretty poorly done. Blurry pictures, generic web templates, boring descriptions, and a handful of items that were basically from a blueprint made over and over and over again. So I spent a little more money and time up front to create a better presentation. From the site to the pictures to the packaging, I wanted it to be slick.  And really the same goes for the art. There are a lot of guys out there that do scrap metal "sculpting." There aren't a lot of guys that take the time to make it look right, proportional...a polished finished product. Kinda like there are rat rod guys who build cool rides with character AND craftsmanship versus guys who use it as an excuse to be lazy and do shit work.

The Devil is in the details, holy shit talk about technique
Only TIG Welding can look this good


On the other side, you've got a bunch of "fine" artists who come up with a metal concept, think they can grab a mig gun and make it happen. I was at the DIA(Detroit Institute of Arts) two summers ago and there were several pieces that fit into this category. I can't paint, and even if I've got a brilliant idea for a painting I'm not gonna pick up a brush, it would be a mockery to the genre. But for some reason these guys think piss poor metal work isn't gonna detract from their "metal art". Welding has always been first for me. The art has always been an extension of that.
 

And with the welding....I showed an aptitude for it right off the bat, and just kept challenging myself to get better, more consistent, proficient in different techniques. I was surrounded by experienced guys I could learn from, and they pushed and encouraged me. I'm not a "with hard work you can do anything" kind of person. Drives me nuts, because it's such a common cliche we hear every day.  But you gotta have talent, passion, AND a work ethic. 1 or 2 out of 3, and you'll be alright. Just the work ethic, and you'll reach your potential.  Put all three together, and the sky is the limit. I'd like to think that's where I am, and I keep pushing myslf. 


How did ya get into welding or thinking that glowing hot metal is better than splinters and saw dust?

Dumb luck. Long story short, despite growing up with a dad and grandfather who were both gifted craftsmen, I had no desire to get my hands dirty. I didn't take so much as a shop class growing up. After breezing through high school, I went to college and quickly realized that wasn't for me. What I did get out of college were some great friends and my future wife, Darla. Her dad was a millwright at Chrysler, and he helped me apply there. Once I got my foot in the door I took the skilled trades test.  Shortly after that was a layoff from Mopar, then a move to SoCal, the wedding, and a move back to Michigan. I got the call to begin my millwright apprenticeship at Chrysler in the fall of 2002. At some point during the first few weeks of training at the Chrysler/UAW tech center, one of the instructors snuck us out back and fired up a generator.  He handed me a stinger with a 6010 electrode in it, and once the arc was struck I was hooked. I set myself on fire, too. Was the first time, definitely not the last.   

5 Window Coupe Engine Details
5 Window Coupe


If not working in metal, what other area do you think you could excel?

I'd pry start a cult and prey on the naivety of youth. Or maybe I'd be a concert pianist.

TIG Strings are just purdy
Cult conviction is required for all the details on these builds

How often on a job site do you get to be creative or weld your way out of a corner?

Working in prototype, every day.  

Does production work fuel your creative work? 

Nope. I don't do production work, and never have. I've got a very limited attention span, I'd never make it! My current full time gig is at General Dynamics working in their prototype shop, and I love it. Always something different.

Matchless G50 Race Bike
Alien Robot and Dog


If you didn't have any size limits or worry on shipping what kind of sculptures would you build?

I've thought about doing some large scale stuff, but that would require taking my time and planning!  I'm not much for either. Maybe one of these days...


Get tech with the readers, what is your current shop setup for welding, cutting and machining?

In my personal shop I've got a Miller DVI 2 mig machine, a Miller Dynasty 200DX for tig/stick and a Hypertherm Powermax 30 plasma cutter. I've also got a oxy/acy setup, drill press, band saw, ect.  Basic stuff as far as that goes, I don't do any machining.  The Dynasty is definitely the shop workhorse.   

Recycled Die Grinder Sculpture

 
Do ya think good machines are overkill with too many features or should everyone learn to gas weld at first to understand puddle flow?

As an apprentice taking the intro to welding course at Macomb CC, we did gas welding... and I really haven't done much of it since. It's cool because it's traditional, and there can be some benefits using it on chromoly and even aluminum, but tig welding really just blows it away as far as versatility, precision, and ease of operation. Learning to weld with tig as opposed to gas isn't much of a negative in my eyes.   


And the new inverter machines are super sick. I've got the 200dx at home, and at work we've got a shop full of Dynasty 350s and a 700. Maybe you don't need all the features, and personally I'm not much of a "geek" when it comes to studying the waveforms and whatnot, but a few of them are handy doing fab work you'd do in your garage. The ability to crank up the pulses per second on stainless steel really helps control warping and increases corrosion resistance. The frequency and balance adjustment in A/C can help you dial in a bead for welding aluminum, and on the 350/700 machines you can adjust it even farther for cleaning or penetration with separate wave controls.


The flip side of that is that folks (usually, but not always, beginners) often get too caught up in the settings and features. I get asked all the time "what settings are you using? What tungsten? What cup? how many amps?" ...like if you set it all up the same, it's just gonna work like magic. In reality, it's nice to have the ability to fine tune a machine for a particular joint, position, or material, but you've still gotta have the skills to pay the bills. Half the time I sit down at a machine in the shop I don't even look at how it's set up, I just turn it on and go.  And if you've got an older transformer machine, there's nothing wrong with that either.   I learned on a monster Miller Syncrowave, and I've seen some beautiful work done with ancient Linde Heliarc machines too.

Nuts, Bolts and Bulldogs
Metal Head Elephants

Material prep and cleanliness, however, can't be overstated. Cleanliness is godliness when it comes to welding. 


If you're learning, do yourself a favor and take a community college class. Preferably one that does, at the very least, some type of destructive testing. I've pissed off a lot of self taught DIY guys in the past by saying this, but you don't know what you don't know. So much goes into make a weld strong.

What music do ya dig listenin' to in the shop?

Chopin, Rachmaninoff, or even some old school Ennio Morricone scores. They make you feel ten foot tall and bullet proof. If I listen to Tool, RATM, or Nirvana I end up losing my patience, cursing and throwing junk everywhere. Daft Punk, Justice, or Deadmau5 you can weld to...but no rap or hip hop. Totally throws my rhythm off.


Commission work of Fat Tire Bicycle
F16 Fighter Plane
1941 Flathead Indian Bobber
Scrap Metal Bike Build
Beauty is in the eye of the beholder

Monday, June 13, 2011

Need A New Keychain?

Usually the best ideas are the most simple and the ones in which you kick yourself thinking, why didn't I come up with that. Leave it Josh over at Brown Dog Welding to do just that with some of the new keychains for sale. Many of the pieces that Josh makes are just too damn cool and he has a lot ingenuity behind that welding helmet. We are hoping one day soon to work with him on a few ideas we have for custom belt buckles.