Showing posts with label Blacksmith. Show all posts
Showing posts with label Blacksmith. Show all posts

Sunday, November 9, 2014

Build Your Own Backyard Forge

Backyard forge is finally done, now to adjust our heat with a small fan and we are ready to roll

Let the backyard metal casting begin! Getting the right air flow and heat dialed in. Now to just get up to 1900 degrees to melt the metal. Nothing like redneck tech.

Sunday, December 1, 2013

Creating Patterns In A Blade, An Intro Into Damascus Steel and It's History

Manuel Quiroga making a special pattern in folded Damascus steel
Seeing is believing. Case in point, have a look at the knife detail below. The folds and patterns in the steel are created from a well thought out and engineered process to create a hardened metal that is known as Damascus Steel. The process originates from Middle Eastern swordmaking and the steel itself is known as wootz, emanating from India around 300 BC.

The distinctive patterns are a result of the forge welding and layering of the steel as it is continually compressed pushing out impurities. Damascus Steel was once considered a lost art in swordmaking but has been rekindled as of late and potentially very close to its original origins. Check out a few great links below to help with a plethora more info on all things metalurgy in knife making. The second link plumbs the depths to fully understand the science behind the metal for those of you enjoy drilling down into the periodic table.

How to create patterns in blade steel

In depth discussion on Damascus Steel and why impurities enhanced the steel



Amazing pattern created within the folding and forge welding of the steel through a specific build process

Tuesday, October 2, 2012

The Birth Of A Custom Tool. Axe Making With John Neeman

Creating something by hand is a building block experience. It could be a mundane chore or a complex operation. Instilling craftsmanship and hard work into any project should always be the goal. Seeing crappy work, such as what he had done recently to a new door being put on baffles me. The slackers even left the stickers on the door and drilled out holes in the wrong area and left them to be seen. Quality is something we strive for and get damn stoked when we see other folks who exemplify this notion. 

John Neeman is a craftsman who makes tools by hand. His methodology is a mix of modern day technology, with old world ideas. To see a person in their element and going through the motions of creating from scratch is a peek back in time. With the amount of throw away consumer goods that pervade store shelves, knowing quality items are out there ignites our fire for new ideas.

Check out the original short film on Vimeo



The Birth Of A Tool. Part I. Axe Making (by John Neeman) from John Neeman Tools on Vimeo.

"This is a short documentary movie that shows the whole process of how the John Neeman tools are being hand crafted.

"It is a tragedy of the first magnitude that millions of people have ceased to use their hands as hands. Nature has bestowed upon us this great gift which is our hands. If the craze for machinery methods continues, it is highly likely that a time will come when we shall be so incapacitated and weak that we shall begin to curse ourselves for having forgotten the use of the living machines given to us by God." Mahathma Ghandi"

Please visit us: 
neemantools.com 
facebook.com/neemantools 
flickr.com/photos/neemantools/

Contact us: neemantools@gmail.com

Thursday, March 15, 2012

Railroad Spike, Custom Knives

Over the last few years I have really been interested in learning more on the science and craftsmanship behind forged steel and blacksmithing. Our logo of the wrench knife was created by a local blacksmith as a gift and that set the ball in motion to learn more about this ancient craft. One area that I have been particularly paying attention to is custom swords and knives as the amount of craftsmanship to create such a type of blade can be done in many stages, such as with a Japanese sword or a bit quicker of a process with railroad spike knives.

Below is a cool video on how one guy is creating knives in a back yard forge and getting quite the results. If you want to know more about the science of metalurgy and sword making, check out a post we did a while back.




Custom knife made from railroad spike with leather sheath
Railroad spike knife with twisted handles
Railroad spike knife custom made
Railroad spike knife forged with black oxide and wood handle

Saturday, November 26, 2011

Becoming A Sword Maker - Understanding Japanese Samurai Sword Creation

Currently we are working on a massive project that will be coming out in 2012 and mucho amounts of homework is being done to make things just right. One aspect of this project happens to involve samurai's, so we have been diggin' into all things Japanese and came across this video which is the epitome of the warrior spirit. A buddy of ours is a black smith and a few years back gave us a run down on sword making and what also separates the wheat from the chaff, when when it comes to types of metal, carbon content and blade styles used to create knives and swords the proper way. Needless to say it was quite informative and also gave us our logo, as the blacksmith also forged our infamous Wrench Knife from a Craftsman 15/16ths box end wrench as a random gift.

As far as the project goes, details will become more plentiful in a few weeks, but it involves links to several hugely popular bands, warrior spirit and a metal album that could potentially shake up rock radio on Sirius XM Octane and Liquid Metal. Yep, its huge and we are damn stoked to be a part of it. While getting into the mindset of the album for new artwork, we are exploring a plethora of areas involving warfare. The first video being created is based upon the Samurai, so below is quite a bit more info on sword making as that was the Samurai's weapon of choice.


For more info on Japanese armour and sword making here are some links and credits. Also, do yourself a favor if you are ever in New York City. Go to the MET Museum and take a look at their sword collection. You get to see all the cool ornate swords and the craftsmanship and then there is one in the collection that will make you start to sweat. It is nicked from stem to stearn and looks to have seen more battles than any of us might know, especially when it comes to hand to hand combat.

Red Samurai Armour, photo courtesy of James R. Miller


In modern times the most commonly known type of Japanese sword is the Shinogi-Zukuri katana, which is a single-edged and usually curved long sword traditionally worn by samurai from the 15th century onwards. Other types of Japanese swords include: tsurugi or ken, which is a double-edged sword; ōdachi, nodachi, tachi, which are older styles of a very long single-edged sword; wakizashi, a medium sized sword; and the tanto which is an even smaller knife sized sword . Although they are pole-mounted weapons, the naginata and yari are considered part of the nihontō family due to the methods by which they are forged.


Japanese swords are still commonly seen today; antique and modernly-forged swords can easily be found and purchased. Modern, authentic nihontō are made by a few hundred swordsmiths. Many examples can be seen at an annual competition hosted by the All Japan Swordsmith Association, under the auspices of the Nihontō Bunka Shinkō Kyōkai (Society for the promotion of Japanese Sword Culture).

Blade
Each blade has a unique profile, mostly dependent on the swordsmith and the construction method. The most prominent part is the middle ridge, or shinogi. In the earlier picture, the examples were flat to the shinogi, then tapering to the blade. However, swords could narrow down to the shinogi, then narrow further to the blade, or even expand outward towards the shinogi then shrink to the blade (producing a trapezoidal shape). A flat or narrowing shinogi is called shinogi-hikushi, whereas a fat blade is called a shinogi-takushi.


The shinogi can be placed near the back of the blade for a longer, sharper, more fragile tip or a more moderate shinogi near the center of the blade.


The sword also has an exact tip shape, which is considered an extremely important characteristic: the tip can be long (ōkissaki), medium (chūkissaki), short (kokissaki), or even hooked backwards (ikuri-ōkissaki). In addition, whether the front edge of the tip is more curved (fukura-tsuku) or (relatively) straight (fukura-kareru) is also important.


The kissaki (point) is not a "chisel-like" point, nor is the Western knife interpretation of a "tanto point" found on true Japanese swords; a straight, linearly-sloped point has the advantage of being easy to grind, but it bears only a superficial similarity to traditional Japanese kissaki. Kissaki have a curved profile, and smooth three-dimensional curvature across their surface towards the edge - though they are bounded by a straight line called the yokote and have crisp definition at all their edges.


Although it is not commonly known, the "chisel point" kissaki originated in Japan. Examples of such are shown in the book "The Japanese Sword" by Kanzan Sato. Because American bladesmiths use this design extensively it is a common misconception that the design originated in America.


A hole is punched through the tang nakago, called a mekugi-ana. It is used to anchor the blade using a mekugi, a small bamboo pin that is inserted into another cavity in the handle tsuka and through the mekugi-ana, thus restricting the blade from slipping out. To remove the tsuka one removes the mekugi. The swordsmith's signature mei is placed on the nakago.

Kissaki (blade tip or point) of a tachi blade, Bizen school, signed Bizen Kuni Osafune Yoshikage; Nambokucho era (14th century).
The habaki (blade collar) which locks the blade into the saya (scabbard) is visible just under the tsuba (hand guard).


Early Sword History
Before 987, examples of Japanese swords were straight chokutō or jōkotō and others with unusual shapes. In the Heian period (8th to 11th centuries) sword-making developed through techniques brought over from China through trade in the early 10th century during the Tang Dynasty and through Siberia and Hokkaidō, territory of the Ainu people. The Ainu used warabite-tō (蕨手刀) and these influenced the nihontō, which was held with two hands and designed for cutting, rather than stabbing. According to legend, the Japanese sword was invented by a smith named Amakuni (ca.700 AD), along with the folded steel process. The folded steel process and single edge swords had been invented in the early 10th century Japan. Swords forged between 987 and 1597 are called kotō (古刀) (lit., "old swords"); these are considered the pinnacle of Japanese swordcraft. Early models had uneven curves with the deepest part of the curve at the hilt. As eras changed the center of the curve tended to move up the blade.


The nihonto as we know it today with its deep, graceful curve has its origin in shinogi-zukuri (single-edged blade with ridgeline) tachi which were developed sometime around the middle of the Heian period to service the need of the growing military class. Its shape reflects the changing form of warfare in Japan. Cavalry were now the predominant fighting unit and the older straight chokutō were particularly unsuitable for fighting from horseback. The curved sword is a far more efficient weapon when wielded by a warrior on horseback where the curve of the blade adds considerably to the downward force of a cutting action.


The tachi is a sword which is generally larger than a katana, and is worn suspended with the cutting edge down. This was the standard form of carrying the sword for centuries, and would eventually be displaced by the katana style where the blade was worn thrust through the belt, edge up. The tachi was worn slung across the left hip. The signature on the tang (nakago) of the blade was inscribed in such a way that it would always be on the outside of the sword when worn. This characteristic is important in recognising the development, function and different styles of wearing swords from this time onwards.


When worn with full armour, the tachi would be accompanied by a shorter blade in the form known as koshigatana ("waist sword"); a type of short sword with no hand-guard (tsuba) and where the hilt and scabbard meet to form the style of mounting called an aikuchi ("meeting mouth"). Daggers (tantō), were also carried for close combat fighting as well as carried generally for personal protection.


The Mongol invasions of Japan in the 13th century spurred further evolution of the Japanese sword. Often forced to abandon traditional mounted archery for hand-to-hand combat, many samurai found that their swords were too delicate and prone to damage when used against the thick leather armor of the invaders. In response, Japanese swordsmiths started to adopt thinner and simpler temper lines. Certain Japanese swordsmiths of this period began to make blades with thicker backs and bigger points as a response to the Mongol threat.


By the 15th century, the Sengoku Jidai civil war erupted, and the vast need for swords together with the ferocity of the fighting caused the highly artistic techniques of the Kamakura period (known as the "Golden Age of Swordmaking") to be abandoned in favor of more utilitarian and disposable weapons. The export of nihontō reached its height during the Muromachi period when at least 200,000 nihontō were shipped to Ming Dynasty China in official trade in an attempt to soak up the production of Japanese weapons and make it harder for pirates in the area to arm.


In the 15th and 16th centuries, samurai who increasingly found a need for a sword for use in closer quarters along with increasing use of foot-soldiers armed with spears led to the creation of the uchigatana, in both one-handed and two-handed forms. As the Sengoku civil wars progressed, the uchigatana evolved into the modern katana, and replaced the tachi as the primary weapon of the samurai, especially when not wearing armor. Many longer tachi were shortened in the 15th-17th centuries to meet the demand for katana.


The craft decayed as time progressed and firearms were introduced as a decisive force on the battlefield. At the end of the Muromachi period, the Tokugawa shoguns issued regulations controlling who could own and carry swords, and effectively standardized the description of a nihontō.